BECKHOFF ZS1090-0003 - Handbuch

Pin assignment
Technical data
Transmission characteristics according Category 5
ISO/IEC 11 801:2002 and EN 50173-1
Protection level:
IP 20
Mating face: RJ 45 according IEC 60603-7
Wire gauge data 1) : AWG 22 - 24 stranded
AWG 22 -23 solid
Wire insulation: max. 1.6 mm Ø
Temperature range: -40 °C ... +70 °C
Cable diameter: 6.5 mm - 6.9 mm
Mating cycles: min. 750
Housing material: Thermoplastic, black
1) Please refer to technical data sheet
Version 1.1 - 10/2014
Errors and technical changes excepted.
6. Put the splicing element and the RJ 45 data module
into the IDC assembly tool.
7. Press data module and element together with the
aid of the IDC assembly tool.
8. Remove the terminated data module from the
assembly tool.
9. Put on the upper shielding shell and press it over
the cable screen.
10. Put on lower shielding shell and lock it with the
upper shell with an audible “click”.
11. Push housing over the installed data module and
lock it with an audible “click”.
12. Tighten cable gland.
Assembly instruction
Only a few steps are necessary in order to quickly
and reliably attach an EtherCAT/Ethernet cable
to a Beckhoff ZS1090-0003 connector using IDC
technology.
1. Push the cable gland and housing over the cable
sheath.
2. Strip the sheath to a length of 24 mm and the
shielding screen to a length of 13 mm.
3. Prepare the individual wires for insertion into the
splicing element according to the colour code.
4. Insert the wires into the splicing element up to the
end of the wire chambers.
5. Push the splicing element onto the RJ 45 data
module and engage.
Description
The ZS1090-0003 is a RJ 45 EtherCAT/Ethernet
connector to which AWG 22 wires can be attached by
the way of IDC technology. The connector is designed
with a standard grid dimension of only 14 mm, which
guarantees optimum component density in all
applications. The connector gives the user the option of
connecting an EtherCAT/Ethernet installation cable
directly to an IP 20 device inside the control cabinet.
This is achieved by feeding the cable through a suitable
IP rated gland at the cabinet wall, terminating the
connector inside the cabinet and finally plugging it into
the IP 20 switch. This translates into significantly lower
installation costs by the elimination of the need for a
feed through connector at the boundary of the
IP 67/IP 20 areas. Higher reliability is also a benefit due
to the reduced number of contact and connection
points.
Recommended cable type
The Beckhoff ZS1090-0003 EtherCAT/Ethernet
connector is optimised to be assembled with
the Beckhoff ZB9010 EtherCAT/Ethernet cable
(shielded, twisted pair, AWG 22 solid), according
Category 5 cabling standard (ISO/IEC 11801:2002).
ZS1090-0003
EtherCAT/Ethernet connector
RJ 45, IP 20, four-pole, for field assembly
Beckhoff Automation GmbH
Eiserstraße 5
D-33415 Verl – Germany
http://www.beckhoff.com ENGLISH
24 mm
10 mm
Pin 2
(Orange)
Pin 1
(Yellow)
Pin 6
(Blue)
Pin 3
(White)
Function/ Wire colour Pin
Signal
EtherCAT EIA/TIA EIA/TIA No.
568 A 568 B
Transmission
YE WH GN WH OG 1
Data+/TD+
Transmission
OG GN OG 2
Data–/TD–
Receiver
WH WH OG WH GN 3
Data/RD+
Receiver
BU OG GN 6
Data/RD–