Thermal dynamics, Component locator, 100a inverter module # 1 (top) – Tweco 200 Ultra-Cut Benutzerhandbuch
Seite 126
Habdbuch Nr. 0-5056
A-19
ANHANG
1
1
2
2
3
3
4
4
5
5
A
B
C
D
E
F
-15V
INPUT_NG
+5V
GND
+15V
+15V
GND_C
TEMP_C
+15V
MISSING_PHASE
/ 200
/ 400
/ 400
400
200
COM
COM_A
20
0_
A
40
0_
A
PGND2
PGND1
L1
L2
L3
E
+15V
+12VDC
+12VDC
+12VDC
To PCB7 CN2-5
To PCB7 CN2-4
To PCB7 CN2-2
To PCB7 CN2-1
FA
N
+
(2
4 V
D
C
)
FAN - (24 VDC)
To PCB7 TB3
To T1 PRI - 0
From CN9 on PCB7
V
_C
H
A
N
G
E
P
C
B
400V
only
100A INVERTER MODULE # 1 (top)
P_
GN
D
VA
C_
IN
LINE to LINE,
LINE TO GND
CAPS & VARISTORS
PCB 1
WK-5630
INPUT POWER
INDICATOR
REAR PANEL
INPUT POWER
INDICATOR
INTERNAL
16
C
KT
RI
BB
ON
C
AB
LE
/ OVERTEMP <
PCB 5 WK-5602 (partial)
MI
SS
IN
G
PH
AS
E
(p
ul
se
s)
<
LED1 DIM = LOW, BRIGHT = OK
LED2 DIM = OK, BRIGHT = FAULT
LED3 DIM = OK, BRIGHT = FAULT
LED4 OFF = OK, ON = FAULT
LED5 OFF = OK, ON + FAULT
CN6 16 CKT
BIAS SUPPLY
FOR PCB5
(F2 -Sht2)
DC FAN
POWER
CN1
CN5
CN6
CN4
CN5
CN6
(A1 Sht2)
(A1 Sht2)
(A1 Sht 2)
(A1 Sht 2)
(A2 Sht 2)
(A2 Sht 2)
CN6
ON / OFF
PCB3 WK-5694
PCB4 WK-5604
VAC_IN
P_GND
BIAS SUPPLY PCB
DETECTOR PCB
INTERFACE PCB
FILTER PCB
--400--
400 VAC 3 Phase
CN6
100A INVERTER MODULE # 2 (bottom)
(same as #1)
(D2, Sht 2)
RIBBON CABLE SIGNALS
CN6 - 16 Ckt Ribbon Cable
2,4- I_REF (Scaled Cut Demand)
5- PS_START (Start)
6- REDUNDANT_START (Start2)
8- INV_READY
9- / PS_START disabled by Input_NG
12- / OCR
13- / PS_START disabled by OCR
14- /TEMP_ERR
15- / PS_START disabled by Temp _Err
CN32
CN32
1
2
3
4
LED3
INPUT NG
LED3
INPUT NG
N2
N2
TB2
TB2
P1
P1
TB1
TB1
S
S
L7
L7
MC3-C
MC3-C
1
2
3
4
CN1
CN1
1
5
8
CN7
CN7
1
2
3
4
5
LED5
ERROR
LED5
ERROR
P (+)
P (+)
CN18
CN18
1
2
3
RY2
RY2
TB3
TB3
C.P1
C.P1
EMI
FILTER
NFC2
EMI
FILTER
NFC2
L1
L2
L3
L4
L6
L5
-
+
-
+
3
1
2
4
CN3
CN3
1
2
R
R
CN4 - PCB12
CN4 - PCB12
1
2
3
4
MC1-A
MC1-A
CN1- not used
CN1- not used
1
2
3
4
CN4
CN4
1
2
3
4
NE2
NE2
L4
L4
L1
L1
MC1-C
MC1-C
TB4
TB4
N (-)
N (-)
CN32
CN32
1
2
3
4
TT
CN2
CN2
1
2
N (-)
N (-)
MC3-B
MC3-B
CN2 400V
CN2 400V
1
2
3
4
LED2
MISSING PHASE
LED2
MISSING PHASE
CN7
CN7
1
2
3
4
5
CN4
CN4
1
4
CN10
CN10
1
2
++
R
R
EMI
FILTER
NFC1
EMI
FILTER
NFC1
L1
L2
L3
L4
L6
L5
++
S
S
NE1
NE1
L5
L5
200V
200V
P (+)
P (+)
CN17
CN17
1
2
3
L8
L8
TT
CN3
CN3
1
4
CN2-400V
CN2-400V
1
2
3
4
AC
AC
AC
+
-
D1
AC
AC
AC
+
-
D1
MC3-A
MC3-A
L10
L10
CN2
CN2
1
2
3
LED4
CHOPPER TEMP
LED4
CHOPPER TEMP
CN1
CN1
1
2
3
4
5
6
7
L6
L6
L2
L2
-
+
-
+
3
1
2
4
+
RY2
RY2
+
RY2
RY2
CN4 - PCB12
CN4 - PCB12
1
2
3
4
+
-
+
-
1
2
3
4
5
6
1
2
3
4
CN1- not used
6
CN1- not used
6
1
2
3
4
MC1-B
MC1-B
L3
L3
INRUSH
INRUSH
CN2
CN2
1
2
3
L9
L9
TB1
TB1
C1
C1
Art # A-07008_AB
6
6
7
7
8
8
9
9
10
10
A
B
C
D
E
F
N
2
P
1
+12V -12V S
IG
N
A
L
C
O
M
M
O
N
I_senseP
Iref_G
GNDW
P_ena
GNDW
Isense_W
-15Vw
+15Vw
+15Vw
-15Vw
Isense_W
GNDP
I_senseP
GNDP
Iref_G
P_ref
P_ena
P_ref
GND_C
TEMP_C
TORCH (-)
PILOT
WORK (+)
WORK
PILOT (TIP) VOLTS
NEG ARC VOLTS
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1217
Wednesday, October 31, 2007
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
150/200A Power Supply 400V CE (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1217
Wednesday, October 31, 2007
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
150/200A Power Supply 400V CE (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1217
Wednesday, October 31, 2007
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
150/200A Power Supply 400V CE (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
RAS
PCB 8
WK-5687
RC &
RF CAPS
HALL SENSOR
HALL SENSOR
PILOT REG.
(CHOPPER )
PCB1
WK-5750
BIAS
POWER
PILOT REGULATOR
(CHOPPER)
< /OVER_TEMP
>
P
_D
E
M
(
P
_I
re
f)
> P_Enable (P_ena)
PILOT REG.
(CHOPPER )
PCB2
WK-5754
I_DET
I_SE
<<
PILOT CURRENT SIGNAL <
WORK CURRENT SIGNAL <
/PILOT ENABLE > PILOT DEMAND >
C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 2)
C2 Capacitor, 2 uf, 430VAC (A9, Sht 1)
C.P1 Circuit protector/ON-OFF SW (B2, Sht 1)
15A, 460V, 3P
C.P2 Circuit protector 2.5A 125V (D2, Sht 1)
C.P3 Circuit protector 3.15A 125V (D2, Sht 1)
C.P4 Circuit protector 10A 125V (E2, Sht 1)
C.P5 Circuit protector 2.5A 125V (E2, Sht 1)
C.P6 Circuit protector 2.5A 125V (F2, Sht 1)
C.P7 Circuit protector 5A 125V (E2, Sht 1)
C.P8 Circuit protector 3.15A 125V (F3, Sht 1)
D1 Diode Bridge 20A, 1600V, 3P (D2, Sht 1)
D2 Diode, Dual, 2x100A, 600V (B9, Sht 1)
FAN1 Fan, Coolant, 24 VDC (F4, Sht 2)
FAN3 Fan, Chopper, 24 VDC (A8, Sht 1)
FL1 Flow sensor (B5, Sht 2)
HCT1 Hall Current Sensor, Pilot (B8, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)
L1,L9 Toroid Core input common mode filter (A2, B2, Sht 1)
L2-7 Toroid Core common mode filter (B1, C1, Sht 1)
L8,L10 Toroid Core output common mode filter (A6, C6, Sht 1)
LSW1 Level SW, coolant, NC (B5, Sht 2)
MC1 Contactor, 3P ,Inv 1 input, Coil (B3, Sht 2)
" Contacts (A2, B2, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (C9, Sht 1)
MC3 Contactor, 3P ,Inv 2 input, Coil (B3, Sht 2)
" Contacts (B2,C2, Sht 1)
" Aux Contact (B3, Sht 2)
MOT1 Motor, Pump 200VAC, 1P (E4, Sht 2)
NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (D1, Sht 1)
NFC1 & 2 Noise Filter, EMI, input (A3, B3, Sht 1)
R6 Resistor, 20K ,30W (A8, Sht 1)
R7 Resistor, 1K ,30W (E2, Sht 2)
R9 Resistor, 50 ,40W (A9, Sht 1)
T1 Aux Transformer (D-F1, Sht 2)
TH1 Thermal Sensor, coolant return (B5, Sht 2)
COMPONENT LOCATOR
(C7, Sht 2)
Power Supply
Rear Panel
DAT
ECO-B402 DAT 2/26/07
AB ECO-B448 DAT 4/13/07
(C7 & A9,Sht 2)
(C7 & A9,Sht 2)
ECO-B646 GAC 10/31/07
AC
CN2
CN2
1
2
3
4
TB1
TB1
CN4
CN4
1 2 3
HCT2
HCT2
1 2 3 4
TB5
TB5
TB2
TB2
D2
D2
1
A
1
2
K
1
3
A
2
4
K
2
TB1
TB1
TB2
TB2
HCT1
HCT1
1 2 3 4
CN2
CN2
1
2
3
CN5
CN5
1
2
3
4
CN5
CN5
1 2 3 4
CN1
CN1
1
2
WORK
WORK
CN33
CN33
1
2
3
4
CN3
CN3
1
CN2
CN2
1 2 3
MC2-A
MC2-A
CN3
CN3
1
2
MC2-B
MC2-B
CN4
CN4
1
2
3
4
5
TB4
TB4
MC2-C
MC2-C
CN1
CN1
1
2
3
4
CN4
CN4
1
2
3
4
5
CN1
CN1
1
2
3
4
CN7
CN7
1
2
3
4
5
R6
20K
30W
R6
20K
30W
THS1
SW_TEMP_NC
THS1
SW_TEMP_NC
CN6
CN6
1
2
3
R9
50
R9
50
CN9
CN9
1 2
C2
2 UF
C2
2 UF
CN8
CN8
1
2
TB3
TB3
CN3
CN3
1
2
3
4
FAN3
FAN3
+
-
Art # A-07008_AB