Festo DRRD-...-Y12 Stoßdämpfer extern Монтаж Benutzerhandbuch
Seite 2
Assembly instructions (original: de)
8029519
1310b
†‡
Shock absorber, external
DRRD-...-Y12
Festo AG & Co. KG
Postfach
73726 Esslingen
Germany
+49 711 347-0
www.festo.com
1. Parts list
18362d_1
1 Lock
nut
2 Shock
absorber
3 Centring
sleeve
4 Shock
absorber
retainer
5 Screw
(2x)
(2x)
(2x)
(1x)
(2x)
18362d_2
6 Screw
7 Flange
8 Centring
sleeve
9 Slot
nut
aJ Cam
aA Screw
(2x)
(1x)
(2x)
(2x)
(2x)
(4x)
18362d_3
aB Semi-rotary
drive
DRRD
(1x)
2. Intended use
Shock absorber, external:
End-position cushioning of the semi-rotary drive aB.
3. Safety instructions and notes on mounting
Caution
Unexpected movement of components.
Injury due to electric shock, impact, squeezing.
Switch off compressed air before assembly work.
Observe additional safety instructions
(
operating instructions for semi-rotary drive aB).
Note
Malfunction and material damage due to incorrect mounting.
Place semi-rotary drive aB into operation only with a mounted cushion-
ing/stop system.
Information
Increased wear on the buffer of the shock absorber 2.
Grease the stop face on the buffer (C) (multi-purpose grease, e.g. petrole-
um based).
4. Mounting
4a. Mount shock absorber retainer 4
Select position of the shock absorber retainer 4:
left or right on the semi-rotary drive.
18362d_4
Screw the shock absorb-
er 2 into the shock absorb-
er retainer 4 so it is flush.
Tighten lock nut 1.
18362d_5
Place centring sleeves 3 in
the semi-rotary drive aB.
Place shock absorber re-
tainer 4 on the centring
sleeves 3.
Tighten screws 5.
Comply with the tightening
torque (
section 7).
4b. Mount cam aJ
Information
If the switch lug DASI-Q11-... is used for external end-position sensing:
Mount switch lug in front of the cam aJ
(
switch lug assembly instructions).
Note
If no cam is mounted on one side of the limiting pin (B), the piston impacts in-
ternally without cushioning.
This results in destruction of the drive.
Mount a cam aJ both right and left of the limiting pin (B).
18362d_6
Clamp the cams aJ with the
screws aA to one slot nut 9
each.
Push one pre-assembled
cam aJ each to the left and
to the right through the cut-
out (A) in the circumferential
groove of the flange 7.
18362d_7
4c. Mount flange 7
Turn the semi-rotary drive aB by hand into the approximate mid-position.
1836
2d_8
Align flange 7.
Check:
cut-out (A) points in the di-
rection of the shock absorb-
er.
Place centring sleeves 8 in
the semi-rotary drive aB.
Place flange 7 on the cen-
tring sleeves 8.
Tighten screws 6.
Comply with the tightening
torque (
section 7).
5. Set swivel angle
DRRD-...-Y12
12 16 20 25 32 35 40 50 63
Swivel
angle
(min.) [°] 20
24 38 34
30 34
Swivel
angle
(max.) [°] 192
194 190 190 193
186 190
Swivel angle (max.)
with DASI-Q11-...
1)
[°] 182
186 180 186 187
180 188
18362d_9
Observe the permissible
swivel angles.
Move the cams aJ onto the
swivel angle.
Tighten screws aA.
Comply with the tightening
torque (
section 7).
5a. Set maximum swivel angle
18362d_12
Position the cams aJ against
the limiting pin (B).
Tighten screws aA. Comply
with the tightening torque
(
section 7).
5b. Set minimum swivel angle
Note
If the cams aJ are mounted in the area of the cut-out (A), the cams aJ do not
clamp correctly.
Cams aJ move in operation.
Do not mount the cams aJ beyond the edge of the cut-out (A).
18362d_13
Unscrew the shock absor-
ber 2.
Move the cams aJ onto the
minimum swivel angle.
Tighten screws aA.
Screw the shock absorb-
er 2 in again so it is flush.
Comply with the tightening
torque (
section 7).
Repeat setting for the se-
cond cam aJ.
1)
If the switch lug DASI-Q11-... is used for external end-position sensing, the maximum swivel
angle is reduced by the width of the switch lug.
6. Precision adjustment
Warning
Unexpected movement of components.
Injury due to electric shock, impact, squeezing.
Observe safety instructions
(
operating instructions for semi-rotary drive aB: Commissioning).
Note
If the shock absorber 2 is unscrewed too far, the impact angle will be in the
impermissible field.
This results in destruction of the shock absorber 2.
Comply with distance X ( table).
DRRD-...-Y12
12 16 20 25 32 35 40 50 63
X
=
0
…
[mm]
2.5
3.3
4.7 5.2
6.2 7.4
f
2)
[mm/rev]
1 1.5
1
Я
10 13 15 19 27
32 36
2
Я
2.5
3 4 5 6 8
Revolutions
(max.)
2.5
3.3
3.1 3.4
4.1 4.9
Pressurise the semi-rotary drive ( accompanying operating instructions).
Slowly move the semi-rotary drive to the corresponding end position.
1836
2d_1
0
Adjust the end position by
using the internal hexagon
socket of the shock absorb-
er 2.
Tighten the lock nut 1.
Comply with the tightening
torque (
section 7).
7. Screw sizes and tightening torques M
A
3)
DRRD-...-Y12 1
[Nm] 5
[Nm] 6
[Nm] aA [Nm]
12 M8
2
M4x14
3
M3x16
2.5
M3x6
1.2
16
M10 3 M3x20 2 M4x18 4.5
20
M12 5 M4x25 4.5 M5x25 8.5 M4x8 3
25 M16
20
32
M22 35 M6x35 12 M6x30 12 M5x8 6
35 14
M6x35
M6x10
10
40
50
M26 60 M8x45 20 M8x40 20 M8x14 20
63 M30
80
M10x55
38
M10x55
40
M10x16
40
8. Test run
Start test run ( operating instructions of the DRRD).
Interrupt the test run in the following cases:
–
Settings must be changed, e. g. at the swivel angle
–
Shock absorber retainer 4 moves or twists
–
the cams aJ impact audibly mechanically.
Possible options for metallic impacts:
–
Cam aJ incorrectly positioned
–
Shock absorber adjustment not observed ( section 6)
–
Semi-rotary drive aB insufficiently throttled.
Eliminate cause.
Restart test run.
Execute test run repeatedly until a correction is no longer required.
2)
f = thread lead [mm] per revolution [rev]
3)
Tolerances for non-toleranced tightening torques M
A
:
± 10 %
aB
4
8
6
5
4
3
1
2
6
7
8
9
aJ
aA
1
4
5
3
aB
7
4
A
B
aJ
aJ
aJ
aA
7
2
1
2
aA
A
7
aJ
9
aJ
B
A
B
2
C