Optional automation interface connections – Tweco CutMaster 101 Benutzerhandbuch
Seite 51
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A
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+12VDC
+18V
+18V
+18V
D W G No:
S heet
of
S u persedes
S cale
D ate:
D rawn:
R e ferences
D ate
By
R e visions
Rev
P CB No:
A s sy No:
I n f o r m a t i o n P r oprietary to THERMAL DYNAMICS CORPORATION.
N o t F o r R e l e a s e , Reproduction, or Distribution without Written Consent.
N OTE:
U n l e s s O t h e r wise Specified, Resistors are in Ohms 1/4W 5%.
C a p a c i t ors are in Microfarads (UF)
C hk:
App:
TITLE:
L a st Modified:
Size
SC HEMATIC,
AA
42X1135
Th u r s day, June 10, 2004
1
1
I N DU STRIAL PARK No. 2
W E S T LEBANON , NH 03784
603-298-5711
C M81/101 400/460V SYSTEM
15:05:29
T H E RMAL DYNAMICS
D
400/460V
3 PHASE
INPUT
AC
(5)
(3)
2
OUTP UT DIODE
A S S EMBLY
19X1757
THRU S CREW TERMINAL
SE
C
2
GAS
P ILOT
2
DC
MAIN BOARD
ASSY 19X1930 (400V)
ASSY 19X1929 (460V)
GATE
DRIVE
2
ON/OFF SW
CHASSIS
GND
OUTP UT DIODE
A S S EMBLY
19X1757
1
CURRENT
CONTROL/
LED PCB
19X1604
W 1
1
(E62)
CHA S SIS GND
TEMP
W 1
1
(1)
1
W 1
(4)
PR
I
(2)
CURRE NT ADJUST:
20 - 80 FOR CM101
20 - 60 FOR CM81
COMP
DESCRIPTION
LOCATION
S E E CHART 1
D.Lilja
IGBT
HEATSINK
TEMP
INDUCTOR
TEMP
CURRENT
L1
J29
TS1
J14
P18
J18
FAN1
FAN2
M1
M2
J15
P15
1
3
4
2
P11
J11
B
A
INP UT DIODE
A S S Y 19X2073
IGB T BOARD
A S S Y 19X1756
MAIN TRANSFORMER
J7B
J3B
J7A
J3A
P3B
P7B
P3A
P7A
E22
TEST
CONN
P24
W1
PS1
SOL1
GAS
SOLENOID
PRESSURE
SWITCH
MAIN
CONTACTOR
T5
PR
I
SE
C
P14
J27
P27
J33
P33
P39
J39
DC COMMON
DC COMMON
OUTPUT INDUCTOR
NOTES: UNLESS OTHERWISE SPECIFIED -
1. DEPICTIONS OF CIRCUITRY INSIDE PCB BLOCKS
IS FOR REFERENCE ONLY
RE DRA WN-NO CHGS
0 5 /07/03
S E NSE
POW ER OUTPUT BOARD ASSY 19X1914
A TC CONNECTION
CONFIGURATION
(S TANDARD)
400/460V
1 PHASE
INPUT
0 4 /10/03
0 4 /04/03
DAT
HAS
E CO 100864
E CO 100857
AC
AB
400V
3 PHASE
INPUT
W 1
L1
F1
F2
S W1
S W2
M1
M2
P S1
S OL1
T5
TS1
TS2
MA IN CONTACTOR
TE MP . S E NS OR, IGBT HEATSINK
TE MP . S E NSOR, INDUCTOR
OUTP UT INDUCTOR
MA IN TRANSFORMER
FA N, 4.5" 220VAC
P RE S S URE SWITCH
GA S SOLENOID
S W ITCH, ON/OFF
S W ITCH, RUN/SET/RAR
FA N, 4.5" 220VAC
F4
D7
B2
B1
C1
F4
F4
C1
C1
D4
E1
F3
D1
1
5
J28
7
2
3
P40
2
(18)
P ILOT BOARD
8
4
E62
(17)
8
1
E58
(15)
A S S Y 19X2086
(14)
6
5
DC COM
IS ENSE
+ 12VDC
J40
5
3
7
6
4
8
2
1
CSR
(E35)
WORK
T
O
R
C
H
(E64)
(E64)
GATE
DRIVE
GATE
DRIVE
GATE
DRIVE
1
1
2
2
1
1
2
2
DLL
21
22
23
P OT LOW
GA TE DRIVE B RTN
GA TE DRIVE B
GA TE DRIVE A RTN
GA TE DRIVE A
- OUT SENSE
CURRE NT SENSE
CURRE NT SENSE RTN
TIP VOLTS
+ 12V
TORCH SW
P RE S S GOOD
P OT WIPER
RUN/SET
TIP SENSE
CSR
24
25
26
27
28
29
30
31
IS ENSE
32
33
CURRE NT SENSE RTN
34
35
36
CURRE NT SENSE
OV E RTEMP
OV TEMP
+ 12VDC
DC OK
4
5
3
6
7
12
9
15
10
14
16
13
19
20
17
18
11
8
1
2
P OT HIGH
+ 12VDC
A C OK
DC COM
TORCH SW RTN
4
E XTENDER
5
3
6
7
12
9
15
10
14
16
13
19
20
17
18
11
8
1
2
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
4
5
3
6
12
9
15
10
14
16
13
19
20
17
18
11
8
1
2
4
5
3
6
7
12
9
15
10
14
16
D13
13
19
20
17
18
11
8
1
2
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
7
D33
A S S Y 19X1913 - CM101
DC COM
W 1 ON
D25
GA S ON
DC COM
DC COM
P13
J12
J43
P1
INV ON
DRA G ON
S W ON
A S S Y 19X1775
LOGIC
A S S Y 19X1932 - CM81
8
3
5
2
7
1
4
6
8
6
7
4
1
5
2
3
DC COM
TIP VOLTS
+ 12VDC
I SENSE
-OUT SENSE
CSR
TIP SENSE
(71)
(70)
(77)
(75)
(74)
(73)
(72)
8
3
5
2
7
1
4
6
8
6
7
1
4
5
2
3
P IP
3
5
2
1
4
6
6
1
4
5
2
3
8
TORCH SW
TORCH SW RTN
P IP
P IP RTN
2
TORCH
S W
(78)
(79)
(80)
(81)
J34
P34
1
4
3
J23
3
2
1
8
3
5
2
7
1
4
6
J24
8
6
7
1
4
5
2
3
(12)
(13)
(11)
(10)
(8)
(9)
J25
J30
J31
J26
1
2
1
2
1
2
1
2
2
P25
P30
P31
2
1
2
1
2
1
1
TS2
P32
J32
1
2
1
2
P29
NTC
1
2
3
4
1
4
2
3
(25)
(24)
28VAC B
S ET
(21)
(22)
28VAC A
(23)
S W1
S W2
(26)
8
3
5
2
7
1
4
6
28VAC B
28VAC A
8
6
7
1
4
5
2
3
230V
(6)
(6)
(7)
230V
(7)
3
5
2
1
4
6
6
1
4
5
2
3
1
3
4
2
400V ’CE’ VERSION
INCLUDES IN-LINE
EMC FILTER
IGB T BOARD
A S S Y 19X1756
E12A
E17A
E19A
E21A
E9A
E11A
E12B
E17B
E19B
E21B
E9B
E11B
E50B
E48B
E53B
E54B
E34B
E39B
E56B
E60B
E36
E57
E49
E45
E62
E35
E43
E64
E32
E61
E58
E37
E50A
E48A
E53A
E54A
E56A
E60A
E34A
E39A
E63
E52
E47
E3
E2
E1
E5
E13
E18
E6
E8
E14
E16
E15
E7
E4
E23
E20
E30
P26
E10
E27
E32
8
6
7
4
1
5
2
3
(36)
(38)
(37)
8
6
5
2
3
1
4
7
8
3
5
2
7
1
4
6
(35)
(41)
(40)
(39)
(42)
8
6
7
1
4
5
2
3
+ 12V
P OT LOW
OV E RTEMP
P OT WIPER
P OT HIGH
DC
GAS
AC
(E58)
JUMPER
5
8
9
7
OK TO MOVE
(+)
(-)
L OGIC COMMON
(+)
(-)
AR C VOLTS (C&G)
(+)
(-)
TOR C H SWITCH
Vo
5
4
6
1
7
2
3
8
18
17
19
20
13
10
16
14
9
15
12
11
P4
P LUGS INTO J27
ON MA IN BOARD
*
J1
J2
A LTE RNA TE 20-PIN HEADER
4
5
8
2
3
1
6
7
20-P OS ITION TERMINAL STRIP
5
4
3
6
5
4
1
7
2
3
8
6
19
13
7
10
16
14
9
15
12
11
18
17
18
17
19
20
13
10
16
14
9
15
12
11
8
2
1
20
J4
J3
4
5
2
3
8
1
6
7
4
5
8
3
2
7
1
19X2041
6
TORCH SW -
TORCH SW +
DC COMMON
+ 12VDC
CSR
P1
OK TO MOVE
+
-
+
-
TORCH SWITCH
SC-11
P3
DC
GAS
AC
TEMP
(LE D PCB 19X1604)
J14 P14
7
1
6
3
2
8
4
5
1
5
8
4
6
7
2
3
3
2
1
1
2
3
+
-
DC COMMON
DIV IDED OUTPUT
RE MOTE CURRENT CONTROL
C&G
CPC
HOUSING
4
14
3
12
6
E5
E6
E3
E1
CSR
Vo
}
}
}
}
(FILTERING)
R29 (460/600V)
R78 (400V)
R30 (208/230V)
F1
T1
K2
K1
K1
28VAC A
28VAC B
28VAC A
28VAC B
GND
19X1930
19X1929
400V
460V
ZE RO-OHM
ZE RO-OHM
115X465-2
R78
R29
4/ 10, 500V
21X186
F1
1/ 4A, 500V
21X183
0. 9A , (RESETABLE)
115X465-2
X X X X X
X X X X X
TABLE 1
S E E TABLE 1 FOR
F1, R29,R30 & R78
X X X X X
X X X X X
R30
CLOS ED WHEN
P RE S SURE OK
TO B IAS SUPPLY
FAN
INRUSH
K1
K2
CONTA CTOR ON
K5
S OLE NOID ON
K4
K5
K4
F2, 0.9A,
(RE S ETABLE)
P RE S S GOOD
8
2
1
4
3
A TC RECEIVER
A TC MALE
CONNECTOR
E CO 101136
AD
1 0 /22/03
HAS
S E NSE
CURRENT
MODE SW
RA R OFF
RUN
RA R OFF
3
(47)
(48)
(49)
(CSR)
(51)
(52)
(TS2)
(TS1)
(NEG)
(56)
(57)
(58)
(59)
(60)
(61)
(62)
(63)
(64)
(46)
(46)
L1
L2
L3
(51)
(52)
1
2
J1
E CO 101314
AE
0 2 /11/04
HAS
E33
W HE N RE MOTE CURRENT
CONTROL IS USED WITH
A UTOMATION
(RE P LA CE S CONNECTIONS
FROM J27 TO J14)
A DA P TE R HARNESS USED
AF
E CO 101429
0 6 /09/04
HAS
OPTIONAL AUTOMATION INTERFACE CONNECTIONS
0 5 /07/03
OP TIONAL
A UTOMATION
INTERFACE
A TC RECEIVER
A TC MA LE CONNECTOR
(MODE SW)
(C1)
(P ILOT PCB)
(F9)
(CSR)
(NEG)
(TS1)
(TS2)
24
12
23
13
14
25
27
2
4
5
6
7
1
28
24
12
23
13
14
25
27
2
4
5
6
7
1
28
t
Art
# A-03600
Art
# A-03600