Periodic maintenance schedule – KTM 2000 Benutzerhandbuch

Seite 37

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Check engine oil level

ⅷ

Change engine oil

ⅷⅷⅷ

Clean oil scr

een and magnet of the drain plugs whenever you exchange the engine oil

ⅷ

Change oil filter insert

ⅷⅷⅷ

Change fine scr

een filter (scr

ewed filter) at fr

ont pipe (of the frame)

ⅷⅷⅷ

Check oil lines for leakage and pr

oper instalment without kinks

ⅷⅷ

Check valve clearance

ⅷⅷ

Clean spark plug and adjust electr

ode gap

ⅷ

Change spark plug after 10 000 kilometers (6 200 miles)

Drain and clean carbur

etor float chamber

ⅷⅷ

ⅷ

Adjust idling

ⅷ

Check br

eather hoses of engine gase and gas tank for corr

ect position without buckles

ⅷⅷ

Clean air filter and air filter box

ⅷⅷ

ⅷ

Check spr

ockets, chain guides and chain for wear

ⅷⅷ

ⅷ

Maintain chain tension eccentrics

ⅷ

Clean and lube chain

ⅷⅷ

ⅷ

Check chain tension

ⅷⅷ

ⅷ

Check cooling liquid level

ⅷⅷ

ⅷ

Check quality of antifr

eezer

ⅷ

Check cooling system for leaks – visual check

ⅷⅷ

ⅷ

Check exhaust system for leakage

ⅷ

Check exhaust brackets

ⅷⅷ

Clean spark arr

estor discs (USA

model)

ⅷ

Check brake fluid level fr

ont and r

ear

ⅷⅷ

ⅷ

Change brake fluid

ⅷ

Check brake pad thickness

ⅷⅷ

Check wear of brake discs

ⅷ

Check condition and corr

ect instalment of brake hoses

ⅷⅷ

ⅷ

Check fr

ee play and easy operation of foot brake pedal

ⅷⅷ

ⅷ

Check adjustment and function of telescopic fork

ⅷⅷ

Check telescopic fork for leaks

ⅷ

Change telescopic fork oil

ⅷ

Perform a full maintenance job for the telescopic fork

ⅷ

Check steering head bearing clearance / adjust

ⅷⅷ

Clean and gr

ease steering head bearings and its seals

ⅷ

Check adjustment and funktion of shock absorber

ⅷⅷ

Check O-ring of the shock absorber for wear

ⅷⅷ

Service the shock absorber

ⅷ

Gr
ease nipple of the Pr

o Lever suspension system

ⅷ

Disassemble the Pr

o Lever suspension system linkage and perform a full maintenance job on it

ⅷ

Service swingarm pivot

ⅷ

Check spoke tension and join

ⅷⅷ

ⅷ

Check wheel bearings for clearance

ⅷⅷ

Check shock absorber rubbers on the r

ear hub

ⅷ

Check tir

e condition and air pr

essur

e

ⅷⅷ

Check cables for damage and easy working

ⅷⅷ

Lube and adjust cables

ⅷⅷⅷ

Check the electrical system

ⅷⅷ

ⅷ

Check battery holder

, battery and connections

ⅷⅷ

Check adjustment of headlight

ⅷ

Spray ignition lock, emer

gency of

f switch, and light switch with contact spray

ⅷⅷ

Check all scr

ews, nuts and hose clamps for pr

oper tightness

ⅷⅷ

ⅷ

Gr
ease or lube all pivot points and sliding points

ⅷⅷⅷ

PERIODIC MAINTENANCE SCHEDULE

before each start

after washing

1st service, after
500 km (300 miles)

after 5000 km
(3000 miles) or

once a year

at least once a year

KTM

rider

KTM

dealer

IF THE MOTORCYCLE IS USED FOR COMPETITIVE RACING, THE 5000 KM

(3000 MILES) SER

VICE NEEDS TO BE CARRIED OUT AFTER EVERY RACE

Duke 5.99

SPORTMOTORCYCLES

35

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