ROTHENBERGER Kunststoffrohr-Schweißmaschine Ø 1000mm Benutzerhandbuch
Seite 23

ENGLISH
21
3.2
Description
The ROWELD P 1000 W is a butt-welding machine with integrated heating system that has been
especially designed for use at shop-floor level.
The following welded connections for PE, PP and PVDF pipes with external diameters of 450/560
– 1000 mm can be produced thanks to the versatility of the ROWELD range of welding machines:
I. Pipe
-
pipe
II. Pipe
-
elbow-pipe
III. Pipe
-
T-piece
/
Y-piece
IV. Pipe
-
short-stub
end
V. Segment -
elbow-pieces
VI. T-pieces
VII Y-pieces
In principle, the machine consists of:
Basic machine, pipe chucks, reduction clamping inserts, milling unit & heater.
Left and right fitting chucks and the relevant reduction clamping inserts, which are available as
accessories, can also be used when welding elbow-pipes.
A short-stub end holder, which is available as an accessory, can also be used when welding short-
stub ends.
A T-piece chuck should be used when manufacturing T-pieces (Art-No: 5.3976).
A Y-piece chuck should be used when manufacturing Y-pieces (Art-No: 5.3977).
3.3
Operating
instructions
In accordance with national or EU ordinances and guidelines, e. g. DVS 2212,
Section I, only duly qualified and authorised personnel are allowed to operate the
ROWELD welding machines.
Only trained and authorised welders are allowed to operate the machine!
3.3.1 Setting up of the unit
Place the machine bed (Item 11) on the hall floor, level it
and then drill the holes to secure it in place.
Align the support frame (Item 12) so that it is vertically
and horizontally mounted on the machine bed and then
bolt them together (9 x M12). All of the machine’s feet
must make contact with the hall floor.
Connect up the power and control cables between the
machine bed and the control cabinet as shown in the
circuit diagram.
You must ensure that the positioning shaft sinks
smoothly into the positioning plate during the
initial running of the milling unit. Readjust the
positioning plate whenever necessary
An electrician will be needed to install the machine
cables.
A conservation agent has been applied to all of the blank parts and this must be
cleaned off and the parts should then be lightly oiled prior to the commissioning.